Sunday, April 15, 2012

Free formed circuit protected by a brick of crystal clear resin

Free formed circuit protected by a brick of crystal clear resin:

The look of this crystal clear resin brick is pretty amazing. [Rupert Hirst] decided to encase his amplifier circuit in a block of polyester resin. We just hope he got everything in his circuit right because there’s no way to replace any of those parts now!
He deserves a lot of credit for working out a visually pleasing way to mount each component. There wasn’t any type of substrate used, but a few lower gauge wires were picked as the rails and they add some mounting stability. Before casting, he took the case of each of the three jacks apart and sealed the seams with some of the casting resin to prevent the final pour from filling them up.
Eagle CAD was used to design the mold. He printed it out on some card stock, then used a hobby knife to cut the pieces out and super glue to assemble them. A second layer of super glue was run on each seam to ensure they’re water tight. After the casting was made [Rupert] spent plenty of time sanding, routing, and polishing the brick to achieve this look.
This makes us wonder about heat dissipation. Do you think it will be a problem? Tells us what your opinion by leaving a comment.

Filed under: misc hacks



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